Crest Ultrasonics OC4-1622-HE 4-station Ultrasonic Cleaning System (new in 2005, approx)

Specifications from OEM brochure and equipped with are described to the best
of our knowledge. ALL items should be confirmed by buyer.

Super Clean and Extremely Well Maintained!

OC4-1622-HE – Four Stations Optimum Console with CTS-2000-AB
Single Head Rigibot and Automation Interface

Tank Dimensions: 16" left to right by 22" front to back by 16" deep (14" liquid depth).
Console Dimensions: 110" left to right by 43" front to back by 44" high.
Overall Dimension: CTS-2000: 200" left to right x 60" front to back x 93" high

Process: Wash, Rinse, Rinse, Dry.
Chemistry: Station #2 and #3 and Station #4 set up for Deionized Water
NOT MANUFACTURED FOR USE WITH ANY FLAMMABLE LIQUIDS

Automation: Model CTS-2000.
Facilities:
2-3 GPM (7-8 GPM on demand) DIW@ 1-2 Mohm-cm, 30-35 psi and process temperature,
88 - 93 CFM CDA @ 30 psi, 1-2 CFM shop air @ 60psi, unrestricted floor drain.
Power Requirements: 240 volts/60 Hz/3 phase

Work Flow: Left to Right
System Detail:

Station 1: Loading Station with Sensor

Station #2: Ultrasonic Immersion Wash
Maximum Temperature: 160 °F
Ultrasonic Frequency: 40 kHz
Ultrasonic Power: 1000 watts of ultrasonic power provided by:
• Twelve (12) transducer modules direct-bonded to the bottom of the tank
• One (1) Model CG-1000-40-T (part # 9510200) ultrasonic generator
• Heat: 4000 watts of strip heat
Temperature control: PLC controls process temperature with a RTD-type temperature probe.
Filtration:
A 10 GPM recirculation/filtration system with:
• One (1) wye strainer
• One (1) centrifugal, mag-drive pump, with:
o Ryton head.
o Viton o-ring
o TEFC motor
• One (1) 10", 10 micron cartridge filter housed in a stainless steel canister
One (1) analog pressure gauge
• Manual flow control valves.
• One (1) recirculation returns surface sparger.
Automatic Fill: • An electrically-actuated solenoid valve and a check valve on the incoming line.
• A high liquid level switch in the process tank (to close the solenoid)
• A mid liquid level switch in the process tank (to open the solenoid)
• Include a manual bypass line control by manual ball valve
o 4000 watts of strip heat controlled by a Bi-metal thermostat
o A safety overflow port,
o High/low/auto fill liquid level controls.
• 300 series stainless steel plumbing with manual flow
control and isolation valves
• Compression and threaded fittings
• Magnetically coupled centrifugal with Ryton head
• One (1) 10", 10 micron cartridge filter housed in a stainless steel
canister
• One (1) analog pressure gauge.
• An electrically-actuated solenoid valve on the incoming water line.
• This unit is for use with floating oils only and will not work for oils heavier than water

Standard Features:
• PLC controls cycle time
• A float-type low liquid level safety
• A capillary bulb-type overtemperature safety thermostat
• A basket positioner
• A stainless steel lift off cover
• A rear overflow weir plumbed to the recirculation system
Plumbing: • 300 Series Stainless Steel Welded Plumbing, with:
• Compression fittings (up to 1” OD).
• Threaded NPT pipe fittings (3/4” NPT to 1 1/2” NPT) that are welded
(for use with caustic aqueous, semi-aqueous, strong acid, or solvent solutions)
• Teflon encapsulated Viton O-ring
• Exceptions. The following items will have threaded fittings with Teflon tape or Teflon pipe dope:
o Pump heads (suction and discharge)
o Instrumentation devices (i.e. flow-meters, pressure gauges, etc.)

Station #3: Spray-Over-Immersion Rinse and connectors for installing up to 2 Ultrasonic Generators
NOTE: GENERATORS ARE NOT INCLUDED

Maximum Temperature: 120 °F
Ultrasonic Frequency: 40 kHz
Ultrasonic Power: 1000 watts of ultrasonic power provided by:
• Twelve (12) transducer modules direct-bonded to the bottom of the
tank
• One (1) Model CG-1000-40-T (part # 9510200) ultrasonic generator.
Heat: 4000 watts of strip heat
Temperature control: PLC controls process temperature with a RTD-type temperature probe.
Spray rinse:
Stationary spray rinse package, with:
• One (1) set of parallel-opposed spray rinse headers that are:
o Fitted with removable nozzles
o Located near the top of the tank
• A solenoid valve on the incoming water line
o The solenoid is controlled via the PLC
Standard Features: • PLC controls cycle time
• A float-type low liquid level safety
• A capillary bulb-type overtemperature safety thermostat
• A basket positioner
• A stainless steel lift off cover
• A rear overflow weir plumbed to drain

Plumbing: CPVC pipe and fitting for incoming and drain

Station #4: Spray-Over-Immersion Rinse and connectors for installing up to 2 Ultrasonic Generators
NOTE: GENERATORS ARE NOT INCLUDED

Maximum Temperature: 120 °F
Ultrasonic Frequency: 40 kHz
Ultrasonic Power: 1000 watts of ultrasonic power provided by:
• Twelve (12) transducer modules direct-bonded to the bottom of the
tank.
• One (1) Model CG-1000-40-T (part # 9510200) ultrasonic generator. (Optional) Must be purchased)
Heat: 4000 watts of strip heat.
Temperature control: PLC controls process temperature with a RTD-type temperature probe.
Spray rinse:
Stationary spray rinse package, with:
• One (1) set of parallel-opposed spray rinse headers that are:
o Fitted with removable nozzles.
o Located near the top of the tank.
• A solenoid valve on the incoming water line.
o The solenoid is controlled via the PLC.
Standard Features: • PLC controls cycle time.
• A float-type low liquid level safety.
• A capillary bulb-type overtemperature safety thermostat.
• A basket positioner.
• A stainless steel lift off cover.
• A rear overflow weir plumbed to drain.
Plumbing: CPVC pipe and fitting for incoming and drain

Station #5: High Temperature Recirculating Hot Air Dry
Maximum Temperature: 200 °F
Heat 10000 watts of heat
Temperature control: PLC controls process temperature with a RTD-type temperature probe
Blower: An 1100 CFM recirculating blower in the updraft orientation
Blow-off:
A stationary blow-off package, with:
• One (1) set of parallel-opposed air blow-off headers that are:
o Located near the top of the tank
• A solenoid valve on the incoming air line
o The solenoid is controlled via the PLC
Cover: Automatic pneumatic powered sliding cover
Standard Features: PLC controls cycle time
Plumbing: Stainless steel tubing and fittings and brass valves.

System Notes: The general system specifications are as follows:
Tank Material: Type 316L stainless steel with a Bright Anneal finish
Frame Material: Type 304 stainless steel support frame with leveling legs.
Access Panels: • Type 304 stainless steel, lift-out access panels on the sides and rear.
• Type 304, #4 finish, stainless steel sliding access doors on the front.
Countertop: A type 304 stainless steel, removable, countertop. The countertop will be
fitted with a 304 stainless steel, removable drainbacks (between the
process stations).
Base Plate: A type 304 stainless steel base plate.
Plumbing: Complete hard plumbed process piping:
• Individual fill and drain connections (at the rear utility panel) will be
provided for the wash station.
• Common fill and drain connections (at the rear utility panel) will be
provided for the cascade rinse stations.
• All appropriate flow control and isolation ball valves.

Station 6: Off-load with ensor

Automation:
Model CTS-2000-AB Single Head Rigibot with Automation
Interface, Programmable Transport System, with:
Control: • An Allen-Bradley PLC
• A PROFACE System Model PFXGP4501TAD 10.4” TFT, 65K color
touchscreen graphical display for programming/editing. Equip with
serial, USB, Ethernet and SD Card slot interface
Capacity A maximum lift capacity of 200 lbs. (including the work carrier).
Travel Speed:
• Horizontal: 100 FPM (Max)
• Vertical: 17 FPM (Max), 0.75 in/s (Min)
Positioning Accuracy:
• Horizontal: +/- 0.36”
• Vertical: +/- 0.2”
Vertical:
• Drive via a ball screw assembly.
• Overtravel protection via proximity switches and flags
• Positioning via optical encoders
Horizontal:
• Sealed linear bearings that ride on the two (2) guide shafts
• Drive via a rack and pinion assembly
• Overtravel protection via proximity switches and flags
• Positioning via optical encoders
Lift Arm:
Stainless steel, cantilevered lift arm with four (4) point pick-up hook
assembly
• Includes auto-resetting multi-axis crash sensor
Base: Console-mounted stainless steel base frame with horizontal guides.
Standard Features: • One (1) non-fused lockable disconnect.
• Controls mounted on a remote, free-standing, NEMA 12 electrical enclosure.
• 10 ft wires between console and electrical enclosure.
Automation Interface: • Stainless steel load wing table, with:
o Optical sensors
• Stainless steel unload wing table, with:
o Optical sensors
o Two (2) position basket positioner

SHIPPING DIMENSIONS:
Robot & Robot Track: 168" x 18" x 36" 1,500 lbs
Machine: 168" x 49" x 93" 1,815 lbs
Robot Track: 168" x 18" x 36"
Pallet w/Electrical Cabinet: 36" x 36" x 85" 515 lbs
Misc. Pallet: 38" x 44" x 24" 200 lbs
Misc. Pallet: 48" x 40" x 32" 265 lbs
Pallet w/Transformer/Ultrasonics: 35" x 27" x 31" 220 lbs