8-Station, 6-Tank Plus load & unload stations
Set up for PASSIVATION & RO/DI rinse
Full enclosure, Fully Automatic
1-owner / super clean
PLC will be used for motion control of the material handling system
Operator interface will be provided by a Touch Screen panel.
Manual controls, for setup, alternate manual operation of the material handling system.
Process times and other parameters including ultrasonic operation can be preset by the operator using a
password protected setup screen
In this instance, the load station is on the left side of the system and the unload is on the right as facing
the front
CAL-100 Programmable Automated System - Carries parts carriers from loading station, through tanks and to the unloading station
-Approx 6-baskets
-(2) Oil separation reservoirs; one unit per wash tank
Note: This system can be setup for passivation or coating
To the best of our knowledge all details listed below are deemed correct.
It is the buyer’s responsibility to confirm all details and we encourage an inspection of
the machine(s) and accessories prior to purchase.
General Specifications:
Full Enclosure
PLC Touch Screen
Cal-100 Material Handling System: 100# load cap
Number of Stages: 8: 6 Tank PLUS Load & Off-Load Stations
Tank Dimensions: 16" x 22" x 12"
Tank cap: approx 18 gal
Basket Dimensions: approx 1" smaller in all dim 16" x 22 x 12"
Power Supply: 480V / 3 / 60 / 58 FLA
Tank Construction: 316L Stainless Steel for All Liquid Tanks / 304 Stainless Steel
for Dryer
System Overview: Typical seyup but can easily be converter to other processes.
Stage 1: Load Conveyor Station
Stage 2: Wash Tank #1 ultrasonic tank. The media in this tank is Aqueous Detergent.)
Ultrasonics: 960 Watts at 40 kHz. Neptune® series generators,
Heat: 4,000 Watts, usually D/I water supplied
Stage 3: Rinse Tank #1 signle sided overflow, Heat: 400W
Stage 4: Passivation - Citric Acid or Nitric Acid, 960 Watts at 40 kHz. Neptune®
series generators
Stage 5: Rinse Tank #2 960 Watts at 40 kHz, Neptune® series generators,
Heat: 4,000 Watts
Stage 6: Rinse Tank #3 Ultrasonics: 960 Watts at 40 kHz. Neptune® series generators,
typicall DI Water, Heat: 4,000 Watts
Stage 7: Dryer 10,000 Watts Heated air circulaton; (The normal operating
temperature of 170° -250° F.) 1,000 CFM
Stage 8: Unload Conveyor Station w/ 3 carrier staging
For full details, contact OEM
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